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Wave Soldering Fluxes Comparison
Stoklásek, Lukáš ; Martinec, Petr (referee) ; Starý, Jiří (advisor)
Semestral thesis introduces the problematics of wave soldering fluxes, flux residues and problems of electromigration. Practical part describes measuring of ionic contamination by using conductometric method, measuring the wettability by the wetting balance method and amount of failures on wave soldered printed circuit boards with these fluxes. The main object is to compare quality of the fluxes.
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Set possible causes for capacity loss of capacitors
Fabiánek, Marcel ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
This thesis deals with formation of defects on through-hole capacitors. Process of wave soldering and its steps are described in the first part. The listing and description of possilble defects caused by wave soldering is followed after the first part. There are several sources of potential causes of capacity loss and a separate chapter to these causes. The last part contains a proposal of testing individual potencional causes. Their purpose is to reveal the root causes of formation of the defects and then the practical solution is described.
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Flux Selection for Wave Soldering
Dyntarová, Markéta ; Jan, Čermák (referee) ; Starý, Jiří (advisor)
The theoretical part of diploma thesis „Selection of a suitable type of flux for wave soldering”, is devoted to problematic of fluxes, flux residues and wave soldering. It introduces reader with requirements of company HC electronics and with selection of a suitable types of fluxes for testing. It also contains theoretical comparison and design of flux testing methodologies. The practical part of the diploma thesis is focused on the selection of a suitable flux for the company HC electronics by performing practical tests according to the previously proposed methodologies, which include wetting balance test method, surface insulation resistance measurement, copper mirror test, soldering test of PCB and ROSE method.
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Selective Soldering
Stoklásek, Lukáš ; Petr, Martinec (referee) ; Starý, Jiří (advisor)
This diploma thesis introduces the problematics of selective soldering. The theoretical part deals with description of soldering process and its possibilitites, use of this processes for selective soldering and the control of production. The practical part describes the methodics of measuring the amount and uniformity of flux applied on printed circuit boards, effects and stability of preheaters and dwell time if PCB in the soldering wave. The next part deals with the production test for the certain product, cleanness of the single processes, x-ray diagnostics and cross section of the boards. In the end is economic evaluation of the processes. The main object of this thesis is to suggest the optimal production process for the product.
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Solder Wave Process Optimization
Procházka, Martin ; Brno, Martin Štěpánek HONEYWELL (referee) ; Starý, Jiří (advisor)
This work describes solder wave process and it‘s optimalization. It informs us about wave soldering and describes it’s fragments. Next it is described partition of fluxes and their properties. In practical part is described researching of defects on PCB’s and analysis of possible reason of defects, measurement of the weight of sprayed flux and measurement of solderable profile.
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Complex Production Line for Through Hole and Surface Mount Components Assembly from energy saving point of view
Tomanček, Maroš ; Zatloukal, Miroslav (referee) ; Starý, Jiří (advisor)
Thesis deals with analysis of electronic assembly line from an energy consumption point of perspective. The throughput rate is observed along with consumption of individual devices from the chosen assembly line at Resideo company. The work load balance of the assembly line was evaluated by cycle time analysation. Electrical power and losses were measured with the use of power logger and a thermal camera. The possible energy saving solutions are then concluded from analysis and comparison of power drawn by the devices. Use of low temperature solder alloys and other modern industry solutions were considered with recommendation to be used in the field.
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Set possible causes for capacity loss of capacitors
Fabiánek, Marcel ; Špinka, Jiří (referee) ; Starý, Jiří (advisor)
This thesis deals with formation of defects on through-hole capacitors. Process of wave soldering and its steps are described in the first part. The listing and description of possilble defects caused by wave soldering is followed after the first part. There are several sources of potential causes of capacity loss and a separate chapter to these causes. The last part contains a proposal of testing individual potencional causes. Their purpose is to reveal the root causes of formation of the defects and then the practical solution is described.
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Selective Soldering
Stoklásek, Lukáš ; Petr, Martinec (referee) ; Starý, Jiří (advisor)
This diploma thesis introduces the problematics of selective soldering. The theoretical part deals with description of soldering process and its possibilitites, use of this processes for selective soldering and the control of production. The practical part describes the methodics of measuring the amount and uniformity of flux applied on printed circuit boards, effects and stability of preheaters and dwell time if PCB in the soldering wave. The next part deals with the production test for the certain product, cleanness of the single processes, x-ray diagnostics and cross section of the boards. In the end is economic evaluation of the processes. The main object of this thesis is to suggest the optimal production process for the product.
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Wetting Balance Test Method
Dyntarová, Markéta
This article discusses part of my thesis „Flux Selection for Wave Soldering“. The part of it focuses on wetting balance test method. This method measures the wetting balance curves (dependence of the wetting force on time). This article contains a theoretical description of the wetting balance test method. It describes the calculation of the wetting force and buoyancy force. It also deals with the course of measurement, correction of the zero axis and evaluation of the measured values.
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